-ensures wire reliability!
A twist specimen fabricator tester is a specialized device used in the magnet wire industry to prepare and test twisted enameled wire samples for quality control, particularly dielectric strength and insulation integrity.
Mimicking Coil Winding Stresses
It automates the creation of standardized "twist specimens" by precisely twisting wires together under controlled tension and turns per inch, mimicking coil winding stresses. This ensures repeatable samples for high-voltage breakdown tests, where the twisted wire is subjected to high voltage until failure.
Key Features
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Programmable twists (e.g., exact counts per NEMA MW 1000 standards) and tension for consistency.
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Often integrated with testers like Model TWM1, including test cages for dielectric evaluation.
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Used for enamelled magnet wires in transformers, coils, and motors to detect insulation flaws.
Testing Process
The fabricator twists wire e.g., up to 33 twists per inch on fine gauges, then the tester applies voltage to check breakdown resistance. Failure reveals enamel defects, ensuring wire reliability under thermal, electrical, and mechanical stress.
For more information read the datasheet here. Or contact our sales department.
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